The miniaturization of components necessary to navigate deeper into the human anatomy continues to challenge standard manufacturing techniques. A scientific approach to the processing of thermoplastic resins yields precision components allowing you to leverage decades of manufacturing experience for your product.

  • Complex Geometries
  • Tight Tolerances
  • Feature Rich Designs
EXTRUSIONS

How many lumens are enough? The key to a consistent, controlled, multi-lumen extrusion all comes down to tooling design, fabrication, and extrusion process. Our partner has developed a global reputation for extruding some of the smallest, most complex, and tightly toleranced extrusions in the Medtech market.

EXTRUSION OF CUSTOM MEDICAL TUBING

  • Engineering, development and manufacturing from small R&D runs to full-scale, high-volume manufacturing
  • OD's from 0.004” to 0.450” (0.1mm to 10mm) ​
  • Vertically Integrated, In-House Tooling

COMPLEX EXTRUDED TUBE PROCESSES & TECHNOLOGIES

  • Bump Tubing:  miniature millilumen bump extrusions down to 1.9F
  • Micro-Extrusions: multi-lumen extrusions as small as 0.012” (0.305mm)​
  • Multi-lumen Extrusions: complex shapes, sizes, quantity, symmetry, diameter, wall thicknesses and durometer​
  • Co-Extrusions: from multiple layers to encapsulated radiopaque stripes.​
  • Profile Extrusions: complex, unorthodox profiles such as “D” shaped tube, heart shaped lumens
MICROMOLDING

When others say it can’t be done, let us show you how. With a strict focus on micro & medical, our partner offers capability that’s second to none. With in-house tooling, clean room molding, automated inspection and packaging, you can be confident that your feature-rich, complex component meets all dimensions and tolerances. With expertise in materials science and tool fabrication, you can leverage the experience required to ensure your project's success.

  • Automated, Clean Room Molding of Thermoplastics and Bioresorbable Materials​
  • In-House Tool Fabrication​
  • Wall Thickness < 0.004”, Edges/Corners - 0.001", Hole Diameter - 0.002" & Radii - 0.0002"
  • 250:1 Aspect Ratio​
  • <0.0002” Parting Line Mismatch​ with <00.001” Flash​
  • ± 0.0005" Tolerances
LASER ABLATION

Laser processing isn’t just limited to metals. Controlled depth laser ablation allows for the removal of material at the micron-level layer. Ablate polymer extrusions with features such as holes for irrigation catheters, expose precise sections in braided catheter shafts, or reduce the OD of an extrusion, your options are endless.

CORE COMPETENCIES INCLUDE:

  • Laser Cutting, Ablation, Welding & Drilling​
  • Laser Marking & Serialization​
  • Electrode Welding, Sub-Assembly​ & Fine Wire Termination

Customers frequently ask

HOW TO PROCESS YOUR SITE FOR CONSTRUCTION?
WHAT ARE THE CHARGES OF RENOVATION?
BENEFITS OF CHOOSING OUR SERVICES?
HOW TO CONTACT WITH OUR SUPPORT TEAM?
Our team

FEATURED PARTNERS

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Our RESOURCES

We value our role in the success of your project. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.

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GET IN TOUCH WITH AN EXPERT

Team members are strategically located throughout the U.S. They are available to meet with you on-site or virtually to assist with any questions you may have.

OUR OFFICE

1700 Adams Ave # 211, Costa Mesa, CA 92626

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